Probabilistic thermal-mechanical fatigue criterion for lost foam casting aluminium alloys based on 2D/3D porosities distribution

Continuous Roll Casting of Aluminium Alloys– Casting Parameters Analysis

The continuous roll casting process (CRC), consisting of continuous strip casting between rolls, is now well known. It was introduced by the SCAL Company (Pechiney Ugine Kuhlmann Group) 60 years ago 1 . The process consists of solidifying aluminum or aluminum alloys between the water-cooled rolls of a duo rolling mill. From the moment when solidification is completed to the moment when the stri...

Fatigue Behaviour in Fine Grained Aluminium Alloys

The effects of alloy production method on microstructure and hence fatigue crack growth rate and fracture mechanism have been examined for a variety of fine-grained/high dispersoid Al-Li-Mg-Zr and Al-Li-Cu-Mg-Zr alloys. Microstructures have been assessed by scanning and transmission electron microcopy, together with electron back scattered diffraction pattern assessment. In these fine-grained/h...

Behavior of Generated Gas in Lost Foam Casting

In the Lost Foam Casting process, melting point temperature of metal, as well as volume and rate of the foam degradation have significant effect on the mold filling pattern. Therefore, gas generation capacity and gas gap length are two important parameters for modeling of mold filling time of the lost foam casting processes. In this paper, the gas gap length at the liquidfoam interface for a lo...

An Overview of Lost Foam Casting Technology Development in China

China has had an unprecedented economic boom within the foundry industry in the past two decades. Lost foam casting technology has gained increasing popularity during this time. In China, about two hundred foundries have lost foam casting operations with total annual casting production of approximately 300,000 tons in 2006. This paper reviews the current lost foam casting industry in China with...

Macrosegregation in direct-chill casting of aluminium alloys